Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Wire connectors behind headlight

Thread Tools
 
Search this Thread
 
  #1  
Old 08-03-2010, 12:22 AM
Hilowaiian's Avatar
Hilowaiian
Hilowaiian is offline
Cruiser
Thread Starter
Join Date: Nov 2008
Location: Oahu, Hawaii
Posts: 110
Received 0 Likes on 0 Posts
Default Wire connectors behind headlight

Need to remove wires from headlight can. But the hole is smaller then the hole that the wire comes through.
Q: Theres a 6-8 pin connector, How can I remove the pins from it plastic housing so I can remove the wire from the can.
 
  #2  
Old 08-03-2010, 03:04 AM
Steeler's Avatar
Steeler
Steeler is offline
Road Captain
Join Date: Jul 2009
Location: Cape Town
Posts: 743
Likes: 0
Received 0 Likes on 0 Posts
Default Howzit

Well the easiest way is to cut and solder... at the same time add in a little length I found that mine was a bit short with the headlight lift....or cut and put in a new electrical pin connection
 
  #3  
Old 08-03-2010, 05:39 AM
mreed's Avatar
mreed
mreed is offline
Outstanding HDF Member
Join Date: Mar 2009
Location: Indiana
Posts: 3,261
Likes: 0
Received 8 Likes on 7 Posts
Default

I've never unpinned that end of the headlight lead but I've pulled the terminals out of the socket plug. Only 3 wires. The grommet is a tad tricky to get out that direction but I've done it that way many times and never had a problem.
 
  #4  
Old 08-04-2010, 03:04 PM
svcami's Avatar
svcami
svcami is offline
Intermediate
Join Date: Apr 2010
Location: san carlos,sonora,mexico
Posts: 25
Likes: 0
Received 0 Likes on 0 Posts
Smile Connector info

Hi: My service manual list three different types of electrical connectors for Sportsters, each taking a different type of tool. I would suggest the cut and splice method of getting the connector out since this is probably a one time project. Go to the West Marine store in Honolulu and get some Anchor adhesive lined butt connectors and extra stranded wire. Crimp the butt connectors s normal but then heat them with a match, which melts the adhesive and makes a permenant water proof connector.
Mike
 
  #5  
Old 08-04-2010, 03:36 PM
midnight2005's Avatar
midnight2005
midnight2005 is offline
Banned
Join Date: Jan 2009
Location: Fairmont, Wv
Posts: 1,647
Likes: 0
Received 2 Likes on 2 Posts
Default

there is a connector under the gas tank. the lead to the headlight is pretty long.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
georgelemos
Sportster Models
3
11-22-2015 01:48 PM
solow
General Topics/Tech Tips
2
03-29-2011 09:40 PM
Hilowaiian
Ignition/Tuner/ECM/Fuel Injection
2
08-03-2010 05:16 PM
Taddeoeg
Dyna Glide Models
6
03-30-2010 11:10 AM
WARG
Softail Models
5
04-05-2007 01:58 PM



Quick Reply: Wire connectors behind headlight



All times are GMT -5. The time now is 07:18 AM.